Best Carpet Yarn Re-visited 2

So now that we've discussed the value of wear and resilience in carpet yarn, this week we will touch on stain resistance.

Stain resistance has taken on added importance these days as family's lifestyles are getting busier and more hectic. There was a time that most family's wouldn't let you eat in the family room much less the living room. Do you remember as a kid how if you tried to take some food into the family room to watch TV while you ate, your mother would let you know about it. Food and drink just weren't allowed in carpeted rooms. Because of this, wear and resiliency were more important than stain resistance.

These days, everybody eats in the family room. They eat in the living room. And in our bedrooms. And the basement (which are mostly carpeted these days). We pretty much eat everywhere in the house. Because of this (and the resultant spillage. Yikes) carpet has to be stain resistant. What good is carpet that will wear forever if it stains up like crazy.

Scotchgard was one of the first stain protections developed. It was a topical treatment that provided a barrier between dirt, stains etc and the carpet yarn. This barrier stopped stains from penetrating into the carpet as long as you cleaned up the spill relatively fast. Dirt also cleaned off of the carpet. One of the drawbacks to this topical treatment was that after a couple of cleanings, most of the topical treatment was gone leaving the carpet yarn exposed to future spills.

Along came the built in stain protection. Stainmaster, Anso, Weardated and Scotchgard Stain Release were the top brands in built in stain protection applied to mostly nylon carpet yarns. Basically how this worked was that the yarns were treated with a fluorocarbon system. Most carpet yarns when they are extruded will have very fine pores. These pores will absorb spills and are hard to clean out. This is the idea behind hot steam extraction. Hot steam penetrates the yarn and cleans as the steam is extracted out of the yarn. The built in stain protection basically filled these tiny pores thereby creating essentially a solid yarn. This solid yarn won't absorb spills. The stain will stay on the surface of the yarn and is easily cleaned off with a good carpet cleaning solution. Most nylon yarns are treated for stain resistance in this way.

Polyester on the other hand is inherently stain resistant. PET polyester is made with recycled pop bottles. A form of plastic. This yarn is extremely hard to stain. Because of polyesters superior stain resistant properties, this yarn is starting to take market share away from nylon (the fact that polyester costs less than nylon doesn't hurt either).

Olefin yarn (used mainly in Berbers and commercial grade carpet) is also extremely stain resistant because of it's hydrophobic properties (it doesn't absorb water so it won't absorb stains). This is why olefin carpet is solution dyed (the yarns are dyed while they are still in liquid form so the color goes throughout the yarn). Not only does olefin not absorb water or stains but it also doesn't absorb the dye very well during the dying process. So the carpet mills will dye the carpet before extruding the yarn. More on solution dying later (hint: solution dyed nylon, probably the best yarn period as it combines wear ability, resilience and stain resistance in one yarn......)

Wool, since it's a natural yarn and hence porous, will absorb stains and is probably the worst yarn for stain resistance.

Rankings of carpet yarn for stain resistance

1.  Solution dyed nylon
2.  Olefin
3.  Polyester
4.  Nylon
5.  Wool

The top three are considered extremely stain resistant and will suffice for most carpet installations where stain resistance is the top priority. Next week more on solution dyed nylon.........the best carpet yarn period (in our humble opinion).

Jeff Dean
Dover Floor Covering

http://www.doverfloorcovering.com

Best Carpet Yarn Re-visited

Best carpet yarn??

Today we explore the heat set in carpet yarn!

With the proliferation of polyester carpet yarns we want to set the record straight today about which carpet yarn is best (in our humble opinion).

While every carpet yarn has pros and cons, there is still a yarn system that we feel outperforms all others. The mainstream carpet yarns are nylon, wool, polyester, triexta (a form of polyester, more on this later) and olefin.

Nylon is still the best wearing yarn out there. It is almost impossible to wear out with normal residential wear and it has great resilience. Most carpets never wear out but they will "ugly" out. The carpet mills consider wear out as carpet fiber worn away. This can only happen with abrasive wear and is the main reason why you should clean your carpets every 12 to 18 months. To get rid of all of the dirt particles which can act like sandpaper to your carpet.

Even though nylon yarn is the hardest to wear out, it's nylon's resiliency that is it's greatest feature. Most carpet yarns are heat set. What is this? When you separate the carpet yarns in your carpet you will see that each individual yarn has been twisted. Kind of like a rope. The carpet mills have determined that the yarns are so much stronger when they are twisted together. This is great as long as they stay twisted together and this is wear nylon yarn shines and heat set comes into play.

To keep the yarns tightly twisted together, the mills have heat set the yarns. As you know, if you cut a rope that is intertwined, it will fray at the ends. The more it frays the more it starts to unwind and pretty soon your rope isn't worth anything. The same with carpet yarns. In a cut pile carpet, each yarn end (like in the rope example) is cut. So the yarn wants to unwind and fray with normal foot traffic. As they unwind and fray, the carpet starts to ugly out. It will look worn and just plain ugly. No way to fix this. You will have to replace the carpet.

Now, with heat set, the mills have "set" the twist in the yarn with heat. The higher the heat, the longer the yarn wants to stay twisted. So the higher the heat, the longer the yarn stays twisted, the longer a carpet holds up to foot traffic, the longer the carpet will look good and longer the carpet will last for you.

As you may have guessed by now, nylon yarn can withstand the highest heat levels and so will keep it's twist level longer than other yarns. If you were to set the heat level the same for a polyester carpet, the yarn would melt. So even though polyester carpet yarns are heat set, they are heat set at a lower heat level than the nylon yarns and hence will not stand up to higher foot traffic when it comes to maintaining it's look. And because nylon carpet yarn stands up better to higher wear (keeps it's look longer, doesn't ugly out as fast) it will last longer than other types of carpet. The longer a carpet wears, the longer it will last for you and the less often you will have to replace it, thus saving you money in the long haul.

So when it comes to longevity and what type of carpet will stand up best to wear and look good the longest, nylon yarn is still king of the heap.

Carpet yarn wear and resiliency rankings:
1. Nylon
2. Wool
3. Triexta
4. Polyester
5. Olefin

So if wear and resiliency are the most important factors for you when buying a new carpet then nylon should be your choice!

Next week we discuss stain resistance as another important factor in determining the best carpet yarn.




Jeff Dean
Dover Floor Covering
http://www.doverfloorcovering.com

Hardwood Flooring and Humidity Levels

Okay, as we head deep into winter (yuck) I think it may be time to give you some tips for your hardwood flooring. Winter can be trying for your solid hardwood flooring because the humidity levels in your home tend to dip below what is optimal for hardwood flooring. As the humidity level drops your hardwood flooring will shrink as moisture is wicked out of the pores of the floor. That's when you will start seeing gaps forming in your hard wood. This is not a defect but a natural response to low humidity levels.

Keeping your home humidified is critical for the health of all the wood furnishings in your home. Items such as flooring, furniture, casings and just about anything in your home that is made with wood will benefit from correct humidity levels.

Keeping your home between 45% and 55% humidity is optimal for all wood flooring. If your home stays above 45% humidity it will prevent the wood from drying out to the extent that gaps will form. Constant changes in humidity is very hard on the wood itself.

It is a good idea to have a humidistat installed in your home if you don't have one already. You can purchase one online for about $20 to $25. Your home centers will have them also (even though I don't recommend ever going to a home center for anything. :)

Okay, nuff said about humidity levels and hard wood flooring!

Jeff Dean
Dover Floor Covering
www.doverfloorcovering.com

Getting New Flooring Before Christmas

Well, the holidays are in full swing. Thanksgiving, Christmas and Black Friday. (Is Black Friday a National Holiday???  lol.  Probably...). Along with cooler days and nights, Christmas lights going up and mad dashes to the mall to shop, people will be trying to spruce up their homes in anticipation of visiting family members.

You may not realize this but you really only have about 2 weeks left to shop for new flooring for your home. The lead time for most new flooring is about 7 to 10 days. By the time you pick out and order the flooring, have it shipped from the manufacturer or distributor and get an appointment date for installation, it could take easily up to 2 weeks or more during the holiday season.

With this being the busiest time of year for carpet and hardwood flooring sales and installation it is not uncommon for flooring retailers to be booked out for 3 or more weeks. Let alone the fact that a lot of the most popular styles and colors that are in high demand will be out of stock which will just about insure the fact that you won't be able to have your new flooring in time for Christmas.
So, there is no time like the present if you are planning on updating your old flooring.

We've actually installed new carpet on Christmas Eve before but I wouldn't recommend it. If anything were to go wrong then there would be no time to rectify the situation before Christmas and that room would be unavailable through the holiday.

So, here's hoping everybody has a great holiday season and remembers the reason for the season...

Jeff Dean
Dover Floor Covering
http://doverfloorcovering.com

A Little Something About Vinyl Flooring...

Okay, Lets talk Vinyl Flooring.....

Vinyl flooring. Is this flooring the ugly sister of all other flooring? Why would consumers buy vinyl flooring?

For the last bunch of years vinyl flooring has been losing market share to all other hard surface flooring options. Hardwood, ceramic tile and even laminate has been taking market share from the vinyl flooring segment. Until recently.....

Vinyl flooring is making a comeback! With new lifelike stunning visuals in the vinyl flooring space, vinyl flooring is not your grandmas linoleum.......far from it.  New improvements in the finish has made vinyl flooring durable, soft and very resistant to tearing, scratching and gouging.

No longer do you see the old white and black squares with the shiny finish. Now you will see realistic wood grain patterns, lifelike stone looks with matte finishes. New fiberglass backings allow vinyl to be laid without full spread adhesive so installation is becoming much easier. Less muss and fuss.

Another advantage to vinyl is the fact that overall it costs less than most all other hard surface choices. Vinyl flooring is said to have the best value in the business when it comes to hard surface flooring. Plus it is impervious to water. Vinyl flooring comes in 12 ft wide sheets and hence has less issues with seaming. You can cover a relatively large area with one sheet of vinyl flooring without having a seam. No seams means no water gets through to the subfloor underneath.

Vinyl flooring great for laundry rooms, kitchens, foyers, entry ways and mud rooms and will cost a fraction of what hard wood flooring would cost or ceramic tile.

So, to sum up, vinyl flooring has price advantages, resistance to water advantages and softness of flooring advantages. All reasons why vinyl flooring is starting to make a comeback.




Jeff Dean
Owner of Dover Floor Covering
http://www.doverfloorcovering.com

A Little Something About Soft Yarn In New Carpet

Soft yarn! The consumers love it. But is it the best yarn for the consumer.

First off; how it's made. The fiber manufacturers have worked with the yarn to get smaller and smaller deniers. The smaller the denier the softer the yarn. But how does it perform?

Nylon yarn is naturally a high wearing fiber. Very resilient. It will stand up to even the toughest of wear patterns. The smaller deniered yarn is still nylon but because of the inherent softness it will start to mush (is that a technical term? LOL) down and kind of pack together like snow. Because it can do this the appearance can take a hit if the denier is too small (hence softer yarn).

Also, there have been complaints industry wide of vacuuming problems with the ultra soft yarns. The fiber manufacturers and the carpet mills have gone to great lengths to educate the flooring sales people and the consumer of the requirement that ultra soft yarns require in a vacuum cleaner. Most vacuum cleaners just don't perform on ultra soft yarns because the yarns are mushing down (not matting). Matting down is quite different from mushing down. A matted carpet can be pulled up and pileated with a good vacuum cleaner whereas the same vacuum cleaner will not pull up the ultra soft yarns.

So, what about soft yarns. Overall they are a good product. Soft to the touch, resilient and high wear. Where the jury is still out is in the ultra soft yarns. They don't have the test of time on their side and with the fact that you will probably have to buy a new vacuum cleaner along with the high cost of the ultra soft carpet your initial outlay will be pretty hefty. In our opinion the ultra soft yarns are probably not worth the money you spend on them, the buying a new vacuum factor and the fact that performance is still in question, we prefer to stick with the mid deniered soft yarn systems that will give you higher performance and won't break the bank on a new high end vacuum.




Jeff Dean
Owner of Dover Floor Covering
http://www.doverfloorcovering.com

Are Berbers Going Away?

There was a time when Berbers had a large market share in the carpet industry. Probably about 15 to 20 years ago (where does the time go?) lots of people were asking for Berber carpet. Why was this?

Well, for years consumers had been buying "trackless" carpet. This was a variation of the old plush carpets that you really don't see much anymore. Styles come and styles go and consumers were just tired of the same old thing. After all, how many different ways can you construct new carpet? Trackless carpet is called "textured" in the carpet industry. The old plushes that had a smooth, shiny finish that showed every foot print and vacuum mark were becoming passe and consumers were looking for new carpet that wouldn't show everything right after vacuuming.

So the carpet mills started making textures (trackless). Friezes became popular. Friezes are textured carpets that are really really textured.
Some people likened them to spaghetti because a heavy frieze could look like spaghetti. They didn't show foot prints or vacuum marks. Consumers loved that.

About this time, the carpet mills started to really market the Berbers. They weren't cut pile like the plushes, twists and friezes. They were different. Berbers were made in a loop construction style. This was a very high wearing style indeed! Carpets that are made in the cut pile style will wear on the tips (where the cut pile is). Because the carpet yarn was cut, then the tips would wear and fray with normal wear and tear. Berbers, on the other hand, didn't have this weakness. The top of the carpet where people walked was now a loop and hence the wear was on a the sides of the yarn, not the tips. The side of carpet yarn is almost impossible to wear through with normal residential traffic. So Berbers were very high wearing.

Also, because of the loop construction, the Berber carpet would be very resilient.  As the loops were trod upon, the loop would press down and then bounce back up when walked off. So Berbers were high wearing and resilient. Both good traits.

Some cons to Berber carpets was the fact that carpet seams would show more than on a cut pile carpet and the loops could get caught, pull and run. So why are Berber carpets going the way of the dodo bird? Well, really, I don't know......

Where once I had probably 25% of my carpet samples in the Berber style, now I probably have 5%. People are just not asking for Berbers much these days. As Berber styles get discontinued by the mills, they don't replace them with new Berber styles. So as they get discontinued, my supply of Berber samples just keeps shrinking. Now I have very few and most of them are solid color Berbers. The flecked Berbers are almost gone.

So if you want a Berber carpet, you may want to get it soon as the Berber style is slowly going away.....of course, it'll come back around in 10 years with a slightly different slant. After all, who would have thought that the shag would ever come back, eh? LOL



Jeff Dean
Dover Floor Covering
http://doverfloorcovering.com